Engine blade failure sucked passenger through Ryanair window, US investigators find

Serbian passenger Ljubisa Karović suffered serious injuries with head and right shoulder sucked through cabin window; wife and passengers held his legs to prevent complete extraction.
Three people held his legs while his head and shoulder were pulled into the void
A passenger was partially sucked through a cabin window after engine failure during climb-out on a Ryanair flight.
Mark

How does a blade just break like that? Isn't there redundancy built in?

Mimi

There is, but a single blade failure can cascade. The vibration from one broken blade can damage others. The crew did everything right—they responded to the alerts, they descended. The problem is that the engine had been inspected and cleared.

Mark

So the inspection missed it?

Mimi

Or the blade was fine at inspection and something changed in two months. That's what investigators will be looking at now.

Mark

What about the passenger? How does someone survive being partially sucked out of a window?

Mimi

His wife and two other passengers held his legs. That's the only reason he didn't go through completely. It's a small thing—people holding on—but it was everything.

Mark

Does Ryanair have a history with this?

Mimi

Not specifically with this type of failure. But the airline operates on thin margins, and maintenance is always a pressure point in the industry.

Mark

What happens now?

Mimi

The NTSB will examine the blade fragments, the inspection records, the maintenance logs. They'll want to know if this is an isolated failure or a pattern. If it's a pattern, every similar engine gets grounded until it's fixed.

  • A fan blade fracture mid-climb sent shrapnel through the fuselage, blowing out a cabin window and partially pulling a passenger into open sky at altitude.
  • For several minutes, a man's survival depended entirely on the grip of his wife and two strangers holding his legs while his head and shoulder were exposed to the elements outside the aircraft.
  • The flight crew followed protocol precisely — reducing power, running checks, declaring an emergency — yet the sequence of events had already moved beyond their control before they fully understood what had happened.
  • The engine had passed ultrasonic inspection just two months before the failure, with no faults detected, casting serious doubt on whether current maintenance procedures can reliably predict this class of catastrophic breakdown.
  • The NTSB investigation remains open, with the cause of the blade fracture still undetermined and the adequacy of pre-flight inspection regimes now squarely under scrutiny.

At 10,000 feet over the Aegean, a fractured engine fan blade on a Ryanair flight reminded the world that the margin between routine travel and catastrophe can be measured in the thickness of a single metal component. A Serbian passenger was partially pulled through a shattered cabin window during the July 10 climb out of Thessaloniki, saved only by the hands of his wife and two strangers who held him until the aircraft descended to safety. The National Transportation Safety Board, now leading the investigation, has found no evidence of external damage — only a blade that broke, and an inspection two months prior that found nothing wrong. The deeper question now is not what failed, but whether our methods of anticipating failure are equal to the trust we place in them.

On a July morning, a Ryanair flight climbing out of Thessaloniki toward Memmingen suffered an engine fan blade fracture that sent fragments through the fuselage and destroyed a cabin window. Ljubisa Karović, a Serbian national seated near the window, was partially pulled outward — his head and right shoulder sucked through the opening into the air outside at 10,000 feet.

The crew first noticed high vibrations and reduced power, believing the issue had resolved when the shaking stopped. It hadn't. A second, more violent episode followed — described by those aboard as a sound like a gunshot — and the pilots declared an emergency and began their descent. In the cabin, smoke appeared, oxygen masks dropped, and flight attendants responded to desperate calls for help.

Karović's wife, Svetlana Grković Maksimović, and two other passengers grabbed his legs and held on for several minutes until the aircraft landed safely back in Thessaloniki. He survived with serious injuries. The crew's handling of the emergency was described as textbook by investigators.

The National Transportation Safety Board, delegated the investigation by Greek authorities, released a preliminary report this week. What it could not explain is why the engine failed at all — the aircraft had undergone ultrasonic inspection just two months earlier, in May, with no faults found. Ryanair's chief executive suggested possible foreign object damage, but the NTSB report offers no such conclusion. A blade broke. An inspection missed it. The investigation continues, and with it, urgent questions about whether the tools used to certify engines as airworthy are sufficient for the task.

On a July morning, a Ryanair flight climbing out of Thessaloniki toward Memmingen encountered something that should never happen at altitude: an engine fan blade fractured, sending fragments through the fuselage with enough force to obliterate a cabin window. What followed was a passenger's partial extraction into the void at 10,000 feet, held in place only by the grip of his wife and two strangers.

Ljubisa Karović, a Serbian national, was seated near the window when the No. 2 engine on the right side of the aircraft failed during the initial climb. The crew felt it first—a high vibration alert that sent them through the standard protocol: reduce power, run checks, monitor. When the shaking stopped, they continued climbing on autopilot, believing the problem had resolved. It hadn't. The vibrations returned, harder this time, followed by a sound like a gunshot. The pilots declared an emergency and began their descent.

Flight attendants felt the violence of it. They heard the bang, saw smoke begin to curl through the cabin, and watched as oxygen masks deployed automatically. Then came the calls for help. A passenger was partially lodged in a window frame, his head and right shoulder pulled outward into the thin air outside. His wife, Svetlana Grković Maksimović, and two other passengers grabbed his legs and held on. For several minutes, they held him there, anchoring him to the aircraft while it descended toward safety.

The National Transportation Safety Board, delegated the full investigation by Greek authorities, reconstructed the sequence in a preliminary report released this week. The crew's actions were textbook—they reduced power when vibrations began, they checked their systems, they made the right call to return to Thessaloniki. The landing was uneventful. Karović was seriously injured and in shock, but he was alive because three people refused to let go.

What makes this incident particularly troubling is what came before. The engine had undergone ultrasonic inspection just two months earlier, in May, with no faults detected. The aircraft itself was operated by Malta Air, Ryanair's subsidiary. Ryanair's chief executive, Michael O'Leary, suggested the failure might have resulted from foreign object damage—something striking the engine from outside rather than a structural defect. But the NTSB report offers no such explanation. A blade simply broke. An inspection that should have caught it did not.

The investigation is ongoing. What remains unclear is why an engine that passed inspection in May failed catastrophically in July, and whether the inspection protocols themselves are adequate to predict such failures before they happen at altitude with passengers aboard.

His wife and two other passengers held onto his legs for several minutes while he was partially lodged in the damaged window
— Svetlana Grković Maksimović, passenger's wife, to BBC Serbia
The incident may have been caused by foreign object damage to an engine
— Michael O'Leary, Ryanair CEO
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